5kW Motor Controller - Electronic Control

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5kW Motor Controller

A 5kW motor controller is a high-performance vector controller used for low-voltage AC motor drive and brushless DC motor drive, which can be widely used for traction or pump-controlled lift control of electric forklifts, electric traction vehicles, electric specialty vehicles, electric sightseeing vehicles, and electric cleaning vehicles. Adopting advanced vector control algorithm, it realizes precise control of speed and torque of AC motor, and meets the requirements of vehicle traction and pump control lifting conditions. Through a series of motor load tests and on-board operational tests, the stability and reliability of the motor operation are ensured. Multiple protection mechanisms are implemented to ensure user safety. The software can be customized based on the actual operational needs of the user.

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Product features

Automotive-grade components are adopted to ensure product reliability and environmental adaptability.

Vector control algorithm is adopted to ensure the accuracy and efficiency of control and provide the best control experience.

Sensitive micromotion control.

Efficient and controllable feedback braking capability to improve continuous operation time.

Perfect controller fault code display, ramp anti-Roll Back, under-voltage, over-voltage, over-current, over-temperature, overload and other protection functions, to ensure the safety and maintainability of the system.

Communication among controller, meter and handheld terminal, monitoring and modification of operation parameters and firmware upgrade all adopt CAN communication.

Adjustable parameters can be flexibly set to meet different operating conditions. It can be customized according to the specific needs of users.

Technical Parameter

5kW Motor Controller

Environmental Parameters

Operating Temperature -40~+55℃	Storage Temperature -40~+85℃	Protection Level IP65
Relative Humidity 5%~95%， no condensation allowed	Cooling Method Natural cooling	Insulation / Voltage Resistance Insulation resistance ≥ 1MΩ, voltage resistance value AC500V, leakage current ≤ 10mA

Electrical Parameters

System Operating Voltage 48 VDC（36-60V）	Maximum Current 350A@2min	Control Method FOC vector control
PWM Frequency ≤ 10KHz±1%，adjustable frequency	Maximum Controller Output Frequency ≤600Hz	Controller Efficiency ≥95%
Motor Driver System Efficiency ≥85%	Control Method Torque \| speed	Speed Control Accuracy ≤1%
Torque Control Accuracy ≤5%	Speed Response Time 200~1S(＜1S)

Function Configuration Table

DIH 10 channels：Digital input	AIV 2 channels：Support 0~5V analog input	DOL 5 channels：Current ≤ 3A, overcurrent, short-circuit, anti-high-voltage backflow protection
CAN bus 2 channels	5V/12V Compatible with 5V/12V power supply for encoder , 100mA output current

Test Standard

EMC

EN 12895:2015+A1:2019

Safety Standard

EN ISO 13849-1:2015

Vibration Standard

GB/T2423

Others

Encoder Encoder / hall / rotary	Temperature Sensor of Motor Support motor temperature measurement	Software Function Power-on self-test, online programming and parameter setting, online parameter configuration and saving, status information output feedback, input analog status feedback, fault function, etc.
Protection Function Support short-circuit protection (phase loss, phase-to-ground, phase-to-phase, phase-to-source), overload, over-temperature, over-voltage protection, over-speed, locked-rotor, stalling, over-power thermal derating and so on.	Communication Method CAN2.0 protocols, conforms to ISO 11898-2 standard	Weight ≤3.5KG(15LBS)

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